Polyethylene Pipe

Energysazan  producer of Polyethylene pipe and fittings in Iran

Polyethylene pipe is one of the most widely used types of pipe in the agricultural industry, water and sewage industry, and gas industry. Polyethylene pipe is produced from polyethylene polymer material, which is produced in petrochemicals of the country with high quality and even better than them. This pipe is produce in different size and different applications, for this reason it is very popular and widely used. Considering the advantages of polyethylene materials, the polyethylene pipe produced in polyethylene pipe factories also has many advantages. Polyethylene pipe is one of the most widely used types of pipes in the agricultural industry, water and sewage industry, and gas industry. Polyethylene polymer material, which is produced in petrochemicals of the country with high quality and can compete with foreign sample and even better than them. This pipe is product in different size and different size and applications, that also popular and widely used. Plasticity, reasonable price, resistance to impact, sunlight and corrosion are the primary advantages of polyethylene pipes and polyethylene materials. Due to the fact that polyethylene raw materials are produced in various petrochemical plants all over the country and the access of production until in different provinces to these raw materials is very easy, the coast of transportation is lower and there is no need to import, the final price is for the consumer. It is very suitable and economical.

Product introduction

Polyethylene pipe, often called PE pipe, is more durable and flexible pipe than P.V.C pipe, which is used in a wide range of function. By transporting natural gas and water to transporting chemicals and other hazardous materials, polyethylene pipe has become an essential part of modern infrastructure. With its resistance to corrosion, high pressures and temperatures, as well as maintaining its shape over time, it is no wonder that is versatile pipe is growing day by day all over the world. In this article, be with the Energy sazan to provide you with everything you need to know about polyethylene pipe.

What is polyethylene pipe?  

Polyethylene pipe is a type of pipe made of polymer polyethylene. This material is known for its durability, flexibility and resistance to chemicals and corrosion polyethylene pipe have smooth surface and ideals are for transporting liquids and gases without any accumulation or blockage during transportation. Polyethylene pipe is produced in different in size and thicknesses to suit different applications and can be connected using polyethylene fitting, butt fusion electrofusion or mechanicals joint polyethylene pipe are also known for their ability to withstands high pressure and temperature and they are suitable for use in many industries such as agriculture, drip irrigation equipment, construction and natural gas distribution. Generally polyethylene pipe is a strong, reliable and cost-effective solution for transporting liquids and gases in various fields. Polyethylene is a type of polymer made for ethylene monomer. This polymer is one of the most widely used polymers in the world. Due to its versatility and low cost. Polyethylene can be produced in different forms. Including high-density polyethylene (H.D.PE), which are most commonly used in the production of polyethylene pipes, low-density polyethylene (L.D.PE), and linear low-density polyethylene (L.L.D.PE), each of which as its own properties. And there are different uses.

• D.PE is known for its strength, stiffness and impact resistance making it ideal for use in the manufacture of pipe, plastic bottles and disposable containers.
• D.PE is more flexible and it has better transparency. For this reason, it is used to make plastic bags and packaging material
• L.PE combines the best of both types of polyethylene with improved flexibility and toughness compared to H.D.PE.
• This feature make it a great it a great choice for manufacturing products such as garbage bags.

Generally, polyethylene is a widely used and versatile material that has revolutionized the production of many everyday items, including polyethylene pipe.

Polyethylene production factory

Energysazan  producer of Polyethylene pipe and fittings in Iran

Polyethylene pipe manufacturing plants product pipe made of a durable polymer called polyethylene pipe are used in various applications, including for water and gas distribution system and agriculture, as well as transportation of chemical and other fluid. The production process of polyethylene pipe involves extruding molten polyethylene to the desired shape and size of polyethylene pipe. The obtained product is light, flexible and resistant to corrosion and wear. Polyethylene pipe is also known for its long life and low maintenance, which make it popular choice for many industries. Generally polyethylene pipe manufacturing plants play an important role in providing reliable and efficient piping solution for various applications.

Type of polyethylene pipe  

Now that you have complete information about this pipe in this section we are going to review and introduce the type of polyethylene pipes.

Single wall polyethylene pipe (S.W.PE) is type of flexible polyethylene pipe that is commonly used in the transportation of liquids and gases such as various gas pipes. Single wall polyethylene pipes. Single wall polyethylene pipe is made by extruding high density polyethylene (H.D.PE) resin into a continuous pipe of uniform thickness. S.W.PE is light weight corrosion resistant and highly durable which makes it ideal for use in various including agriculture, as drainage pipe plumbing, gas distribution and wastewater management. The single-wall design of the polyethylene pipe allows for flexibility and eases of installation, while it’s solid construction ensure long-term performance S.W.PE with its many advantages, it is a great choice for a wide range of piping application.

Uses of single wall polyethylene

Single wall polyethylene pipe is usually used for:

• Water and gas distribution system
• Drainage applications in agriculture
• In sewers and sewage transfer

Polyethylene pipe is also resistant to corrosion wear and this makes it suitable for use in difficult situation. Also due to the polyethylene pipe’s ability to withstand high temperature and pressure fluctuations, also it may be used for irrigation purposes.

 Advantages of using single wall polyethylene pipe

Single-wall polyethylene pipe has several advantages, including lightness, flexibility and easy installation. Also polyethylene pipes are very resistant t chemical corrosion and wear are suitable for use in wide range of application.

Double –walled polyethylene pipe (carrugate)

Double-walled polyethylene pipe also known as carrogate pipe is a type of flexible pipe that has a wavy an appearance and is used for drainage systems. This polyethylene pipe consists of two layers of high-density polyethylene (H.D.PE) bonded together to create a smooth inner wall and a carrogate outer wall. This design leads to the strength and flexibility of the polyethylene pipe while providing protection against damage farces. Double-walled polyethylene pipe is commonly used in applications such as agricultural drainage, storm water management, and sewage systems. The light weight and easy-to- install nature of double-walled polyethylene pipe has made it an affordable and popular option for many construction projects.

Use of double-walled polyethylene pipe

Double-walled polyethylene pipe is used for various purposes in industries such as chemical processing, oil and gases, and transportation. Its unique design provides great protection against leaks, making it ideal for transporting hazardous materials or flammable liquids. Double-walled polyethylene pipe common for water system as well as for underground utility lines. Their resistance to corrosion and war makes them a durable and reliable option for long-term use in difficult environments.

Introducing different size of polyethylene pipe and their uses

In this section, we are going to introduce you to different size of polyethylene pipe and their uses:

• ½ inch polyethylene pipe: used for low pressure irrigation systems, such as drip irrigation equipment.
• ¾ inch polyethylene pipe: used for residential water supply lines.
• 1inch polyethylene pipe: used for larger residential water line and some agricultural irrigation systems.
• ¼ polyethylene pipe: used for larger irrigation system.
• 1 ½ inch polyethylene pipe: used for pool nipping and larger irrigation system.
• 2 inch polyethylene pipe: used for residential and commercial water line as well as some agricultural irrigation systems.
• 3 inch polyethylene pipe: used for larger commercial and industrial applications such as water mains.
• 4inch polyethylene pipe: used for city water, sewage and drainage systems.
• 6 inch polyethylene pipe: used for larger water mains, sewage lines and agricultural irrigation systems.
• 8 inch polyethylene pipe: used for larger municipal water mains, industrial applications and mining operations.
• 10 inch polyethylene pipe: used for larger urban mains.
• 12 inch polyethylene pipe: used for main water supply systems, large-scale irrigation systems and industrial applications such as oil and gas pipe lines. Various sizes can also be used for electric pipes according to needs.

Cheap polyethylene pipe in the competitive market

In a competitive market, cheap polyethylene pipe can be attractive option for those looking to cut costs. However, it is important to consider the quality of the product before purchasing. While some of the cheaper polyethylene pipe may be structurally sound and able to function as needed, other may be made from poor quality materials or lake proper manufacturing processes, leading to potential problems down the line. It’s always best to do your research and find a reputable supplier of polyethylene pipe that offers both quality and affordability. At Energy sazan we have provided a plat form so that you can get a quality product at reasonable price with price of mind.

Non –standard polyethylene pipe

Non-standard polyethylene pipe refer to pipe that do not meet standard specifications of size thickness and pressure level.           Non-standard polyethylene pipe can be made from various grades of thermoplastic materials, including high density polyethylene (PE100) medium density polyethylene (PE80) and low density polyethylene (PE63). They may be used in specialized applications such as mining nuclear power plants, and oil and gas pipe lines, however, it is important to note that non-standard polyethylene pipe may not conform to industry standard and regulations which can affect their reliability and durability.

 

Introduce high pressure polyethylene pipe (under pressure)

High pressure polyethylene pipe is designed to with stand high fluid pressures, usually between200 and 100P.S.I OR more. The pressure polyethylene pipe has a high density polyethylene (H.D.PE) structure, which provides durability and great resistance to corrosion, wear and impact. High pressure polyethylene pipe has a smooth inner surface that reduces friction and allows for maximum flow rate while minimizing energy loss. High pressure polyethylene pipes are also flexible and light, which make them easy to install and transport. They are usually 20 foot or more in length and range from ½ inch to 24 inch or more in diameter.

What are the uses of high pressure polyethylene pipe?

High-density polyethylene (H.D.P.E) pipes are commonly used for a wide range of application due to their superior physical and chemical properties. H.D.P.E pipes are especially used in high-pressure operation such as water supply gas distribution, mining, industrial processes and agricultural irrigation systems are useful. H.D.P.E pipes are also resistant to corrosion, abrasion, impact and U.V ranges, which makes them ideal for use in difficult environment.

 

Distinctive feature of high pressure polyethylene pipe

High pressure polyethylene pipe has several distinctive features that make it a popular choice for many applications. They have a high strength-to-density ratio great chemical resistance, and it can withstand high pressures and temperatures. Also high pressure polyethylene pipe are very durable and can withstand wear, impact and cracking. Finally, H.D.P.E pipes have a long lifespan and require minimal maintenance.

Division of polyethylene pipe according to the type of use

In this section, we intend to provide you with a new type of polyethylene pipe division according to the type of their use.

Agricultural polyethylene pipe

Agricultural polyethylene pipe is a type of polymer pipe that is widely used in agricultural industry to transport water fertilizer and chemicals. This light weight polyethylene pipe has easy installation and great resistance to corrosion and chemical wear making it ideal for irrigation system and other agricultural application.

Sewage polyethylene pipe

Polyethylene sewer pipe that is used in sewage management systems. They are resistant to abrasion, corrosion and chemicals and they are ideal for covering sewage and other waste materials. This type of polyethylene pipe is also light weight and easy to install

Cable polyethylene pipe (cover)

Polyethylene cable pipe which is also known as cover pipe or electric cables and wires. These polyethylene pipes, which are made of durable polyethylene materials, have a good resistance to atmospheric factors, chemicals and wear and high temperatures. They are produced in various size and they are widely used in electrical installation projects for outdoor and underground applications.

Polyethylene pipe for supply and their characteristics

Polyethylene water supply pipe are popular for water supply system due to their flexibility, corrosion resistance and ease of installation. They are available I various size and pressure ratings, which makes them suitable for both residential and commercial applications. These polyethylene pipes are also light weight and cost-effective and it can withstand extreme temperature and pressure.

 

Polyethylene drain pipe

Polyethylene drainage pipes are a type pipe used for drainage systems. One of the unique features of this type of polyethylene pipe is its light weight, durability and resistance to corrosion and chemicals. Their flexibility leads to easy installation and less cracking. Due to the cost effectiveness and efficiency of polyethylene pipes water management; they are commonly used in agriculture, construction and residential applications.

Gaseous polyethylene pipe and its application

gas polyethylene pipe is a flexible and durable type of pipe made of high density polyethylene (H.D.P.E). These polyethylene pipes, which are also known as gas pipes are usually used to transport natural gas and propane in in residential, commercial and industrial environments. Polyethylene gas pipes have great resistance to corrosion and chemicals, which makes them ideal for difficult environment.

Firefighting polyethylene pipe

Firefighting polyethylene is a type of pipe that is used for firefighting applications. This pipe is made of high density polyethylene material which gives t great strength, flexibility and durability these polyethylene pipe ae designed to withstand high pressure and extreme temperature and usually used industrial environments where there is a risk of fire.

Type of polyethylene pipe grades in simple language

Polyethylene pipe is produced in different grades that are classified based on density and strength. Currently, polyethylene pipe is offered in three different grades, namely PE100, PE80, and PE63. Usually, grade 63 almost has no place in the market anymore and grade 80 is several steps behind100. If we want to say which of the different grades of polythene pipe the best are, we can point to PE100. It goes without saying that grade 63 is now rarely used as a coating for electrical wire and fiber cables.

Which grade of polyethylene is suitable for you?

The grade of polyethylene pipe suitable for you depends on various factors. However, we present some items in this section so that you can buy the best grade for you according to them.

PE grade polyethylene pipe

PE100 grad polyethylene pipe is a high-density thermoplastic material used for water and gas transportation. This pipe has great physical properties such as flexibility, impact resistance and chemical resistance.PE100 grade polyethylene pipe are able to withstand high pressure and this feature makes them ideal for use in various applications including water supply, sewage systems and industrial pipe lines.

PE80 grade polyethylene pipe

Energysazan  producer of Polyethylene pipe and fittings in Iran.

PE80 grade polyethylene pipe is a high-density thermoplastic material used for water and gas transportation. This pipe has good flexibility and chemical resistance properties and is suitable for medium pressure application 6 bar.PE80 polyethylene pipes are economical and widely used water distribution networks, irrigation systems and industrial application.

 PE63 grade polyethylene pipe

PE63 grade polyethylene pipe is a type of medium density thermoplastic material that has the same functionality as the previous two grades. This pipe also has high flexibility and chemical resistance properties and is suitable for low pressure applications up to 4 bars. PE63 pipes are economical and widely used in rural water supply systems, irrigation networks and other low pressure applications.

The price of polyethylene pipe  

The price of polyethylene pipe can be determined under the influence of various factors. One of the biggest factors is the cost of raw materials; because fluctuations in the price of crude oil and natural gas can affect the price of polyethylene resin. Other factors in polyethylene pipe price include manufacturing processes, transportation costs, and market demand. The price and thickness of the pipe can also affect the pricing; because larger or thicker pipe require more materials and resources to produce. Also, the quality and durability of the pipe can also affect its price.

Storage and transportation of polyethylene pipe raw materials

Polyethylene pipe are widely used in various industries due to their high strength, durability and flexibility. The raw materials of these pipes include polyethylene resin, carbon black and Stabilizers. Proper storage and transportation of these materials is very important to ensure the quality of the final product. Polyethylene resin should be stored in a dry, cool and well-ventilated place to prevent moisture absorption. Carbon black should also be stored in a separate place away from direct sunlight to prevent its degradation. Stabilizers should also be stored in a dry and cool place so that they do not oxidize. During transportation, materials must be securely packaged and protected from physical damage, moisture, and exposure to extreme temperature. Using specialized trucks with temperature control and humidity monitoring can help protect materials during transportation. Generally proper storage and transportation of polyethylene pipe raw materials are necessary to ensure the quality and longevity of the final product.

What does nominal pressure unit (P.N) mean in polyethylene pipe?

Nominal pressure unit (P.N) is a name of used to classify polyethylene pipes based on their maximum pressure and working temperature. The P.N rating system ranges from P.N2.5 to P.N32 and higher number indicate polyethylene pipe that can withstand higher pressure. For example, P.N16 polyethylene pipe can withstand a maximum pressure of 16 bars at temperature of 20 C. it is important to note that the P.N rating does not represent the actual pressure that polyethylene pipe will experience in use, but rather than serve as a standard classification system for selecting the right polyethylene pipe for specific applications.

 Modern technology cross –linked polyethylene pipe (PE.X)

Modern technology has revolutionized the way we think about plumbing systems, with cross-linked polyethylene (PE.X) pipe a prime example. These high density polymer pipes are extremely durable, flexible and corrosion resistant, making them a great alternative to traditional copper or P.V.C pipes. Polyethylene (PE.X) pipe is also easy to install and highly adjustable, enable efficient and cost-effective plumbing solutions in both residential and commercial environments. With superior performance capabilities and low maintenance requirement, PEX pipe has quickly become go-to-choice for many builders, plumber and homeowners looking to upgrade or install new plumbing systems.

What is the thermal resistance of polyethylene pipe?

Polyethylene pipe is a popular material for conveying fluids and gases due to its great durability, flexibility and chemical resistance. However, it has relatively high thermal resistance and low thermal conductivity. This means that heat transfer through the walls of polyethylene pipe is slower, making it unsuitable for applications that require temperature control. Proper installation and insulation can help reduce thermal resistance, but it is important to consider this factor when choosing polyethylene pipe for specific applications.

Is polyethylene pipe better or P.V.C?

Both have their advantages and disadvantages. Polyethylene pipe are more flexible and durable and less prone to cracking and breaking. They are also more resistant to chemical and temperature changes. On the other hand, P.V.C pipes are cheaper and easier to install due to their light nature. However, they are less tolerant of extreme temperature and may become brittle overtime. Finally, the choice between polyethylene pipe and P.V.C pipe depends on the specific needs of the project and the environmental conditions in which they will be used; but generally, polyethylene pipe is a better option than P.V.C pipe.

What is the lifespan of polyethylene pipe?

The lifespan of a polyethylene (PE) pipe can vary depending on various factors such as the type of polyethylene material used, the environment in which the pipes are installed, and the working conditions they are exposed too. However, generally polyethylene pipe has a long life and designed to perform for decades. Some studies show that polyethylene pipe can last up to 100 years or more with proper installation and maintenance. It is important to note that regular inspection and maintenance can help extend the life of polyethylene pipe and ensure that they work effectively over time. This amount of lifespan is even more than over than other pipes such as U.P.V.C pipe. This issue is the seal of approve for the increasing use and production of polyethylene pipes.

S.D.R and its ratio to the resistance of polyethylene pipe

S.D.R stand for “Standard Dimension Ratio” which is introduced as a standard for measuring the wall thickness of polyethylene pipes. S.D.R is calculated by dividing the outer diameter of the pipe by its wall thickness.

What is M.R.S and how much attention should be paid to it?

M.R.S stands for “minimum required strength” and it’s a standard for measuring the strength for polyethylene materials used in the manufacture of polyethylene pipes. The ratio S.D.R polyethylene pipe resistance determines the amount of pipe pressure. A higher S.D.R value indicates a thinner wall thickness, meaning that the polyethylene pipe can withstand lower pressures. On the other hand, a higher M.R.S value indicates a stronger material, meaning the pipe can withstand higher pressures. It is important to consider the ratio of S.D.R to M.R.S polyethylene pipe strength when selecting pipe for a particle application to ensure that the pipe can withstand the required pressure and environment conditions. Failure to pay attention to this issue may lead to leaks or bursts, which can lead to expensive repairs and many failures.

Polyethylene pipe quality control laboratory

Now it is not bad to take a look at the quality control laboratory of this polyethylene pipe:

The laboratory and the quality control manager check quality in three stages

The laboratory and quality control manager plays a vital role in ensuring that polyethylene pipe meets the required quality standard. They check the quality of polyethylene pipe in three stages: when testing raw materials, monitoring the production process and inspecting the final product. In the first step, he laboratory examine the raw materials used to make the polyethylene pipe to ensure compliance with the required section. Then, during the production process, the quality control manager monitoring each step to ensure that the production process is carried out within the required standards. Finally, the laboratory performs a final inspection on the manufactured polyethylene pipe ensure that is meets all required quality standards. By checking the quality of the polyethylene pipe at each stage, the laboratory and the quality control manager can identify possible defect and take of corrective measures before the product enters the market.

Buy polyethylene pipe

It is important to buy polyethylene pipe from a reliable collection. The Energy sazan company is the best choice for buying polyethylene pipe at a reasonable price.

 

Buy polyethylene pipe in Isfahan

In Isfahan, the purchase of polyethylene pipe can be influenced by several factors such as market demand, availability, transportation cost, and the size and thickness of the pipe. The quality and durability of the pipe are also important considerations. It’s recommended to compare the prices and check the standard before buying.

 

Buy polyethylene pipe in Tehran

In Tehran, the purchase of polyethylene pipe can be affected by market demand, transportation cost, and the size and thickness of the pipe. It is important to consider the quality and durability of the pipe as well as checking the certificate when purchasing. Comparing price from different supplies can also help to find the best quality polyethylene pipe. It should be noted that the national and international polyethylene pipe standards are ISIRI14427-2, DIN8074, which are usually update every year, which can be accessed on the website of the standard department.

Conclusion

Polyethylene pipe is a type of polymer pipe that is used for wide range of applications including water supply, drainage, gas distribution, etc. This pipe is lightweight, flexible and easy to install. The price of polyethylene pipe can be affect by factors such as the cost of raw materials, production processes, transportation costs, market demand, the size and thickness of the pipe, as well as the quality and durable of the product. It is very important to pay attention to these factors when buying a polyethylene pipe